logo

FLOTMAT 8/25 – GECO Recycling

Flotmat 04 and Filterpress

Optimize the management of your concrete wastewater with a compact, robust, and fully automated solution.

FLOTMAT 8/25 is a physico-chemical flotation system designed for the efficient treatment of wastewater from ready-mix concrete plants. Developed by GECO, it uses wash water to separate aggregates from hydraulic binders and fine residues so that they can be recycled, the process water can be reintroduced into the process in compliance with concrete standards, and residual waste can be discharged into the network or the natural environment.

Functioning

Concrete residues in the mixers are fed into the recovery unit with water or with wash water from the mixer. These residues or wash water are transferred to the FLOTMAT washer, which facilitates the settling of aggregates. Aggregates larger than 2 mm are transferred by a screw to the rear of the washer and discharged through a vibrating chute while being rinsed to remove all cement residues. They can be recovered at the end of the vibrating chute for reintroduction. Microelements smaller than 2 mm are discharged by overflow with the water to an agitation tank. Concrete mixer trucks can be washed with grey water, otherwise it is reintroduced into the concrete process.

Flotmat 15-K
  • Proven flotation technology: rapid removal of fine and cementitious particles through flotation.
  • Fully automated system: Autonomous operation with intuitive supervision via programmable logic controller (PLC).
  • Compact & mobile design: Easy installation on a concrete slab or inside a container, with no heavy civil works required.
  • Ideal capacity for medium-sized plants: Treatment flow rate up to 25 m³/h, suited for daily operations of ready-mix concrete plants.
  • Cost reduction via residue management: aggregates (sand & gravel) are recovered for reintroduction; grey water can be reused or discharged as dewatered cakes using the CWAS sludge press, ready for recovery or disposal.
  • Filtered water from the sludge press can be reused in the process.
  • Environmental compliance: Clarified water meets local authority discharge standards.
  • pH reduction can be applied for discharge to the foul sewer.
Parameter Value
Model FLOTMAT 8/25
Nominal flow rate Up to 25 m³/h
Power consumption Circa 5,5 kW
Footprint Circa 6 m²
Automation PLC with user interface
Materials Stainless steel / industrial-grade components
Maintenance Low – easy access to key components

Length

Type Residual concrete throughput (m³/h) Motor power (kW) Material discharge height (m) Rinse-water demand (m³/h) Dimensions, without accessories (m)
Width Height
FLOTMAT-08-Vibro 8 4,00 1,65 1,90 4,70 2,00 2,30
FLOTMAT-08-Kombi* 8 4,00 1,65 1,90 6,50 3,20 2,70
FLOTMAT-15-Vibro 15 4,00 1,80 2,40 4,70 2,30 2,40
FLOTMAT-15-Kombi* 15 4,00 1,80 2,40 7,00 3,80 2,90
FLOTMAT-25-Vibro 25 4,00 1,80 3,40 6,20 2,30 2,40
FLOTMAT-25-Kombi* 25 4,00 1,80 3,40 8,50 3,80 2,90

* FLOTMAT-08 to FLOTMAT-25 feed wheel capacity: solids or water 5 m³/h.

  • Ready-mix concrete plants (RMC)
  • Construction material recycling centers
  • Wash water and process water treatment installations

Questions ? Need additional information?